Apparatus for transferring xerographic images



Sept. 22, 1964 1 'r. c. MURRAY EI'AL 3,150,003

APPARATUS FOR TRANSFERRING XEROGRAPHIC IMAGES Filed Nov. 1, 1962 6 Sheets-Sheet l INVENTOR THOMAS C. MURRAY JOSEPH B. STONE BY yam I s. REESE A TTORNEY p 1964 T. c. MURRAY ETAL 3,150,003

APPARATUS FOR TRANSFERRING XEROGRAPHIC IMAGES Filed Nov. 1, 1962 6 Sheets-Sheet 2 FIG. 2

INVENTOR.

THOMAS C. MURRAY BY JOSEPH B. STONE FRANKLIN S. REESE A TTOPNE Y Sept. 22, 1964 c, MURRAY ETAL 3,150,003

APPARATUS FOR TRANSFERRING XEROGRAPHIC- IMAGES Filed Nov. 1. 1962 6 Sheets-Sheet 3 FIG. 3

INVENTOR. THOMAS C. MURRAY JOSEPH B. STONE FRANKLIN S. REESE ATTORNEY P 2, 1964 'r. c. MURRAY rAL. 3,150,003

APPARATUS FOR TRANSFERRING XEROGRAPHIC IMAGES Filed Nov. 1. 1962 'e Sheets-Sheet 4 X KIS RRAY THOMAS OSEPH B. ST NE BY FRD ANKLIN S. RE%SE ATTORNEY p 1964 T. c. MURRAY ETAL APPARATUS FOR TRANSFERRING XEROGRAPHIC IMAGES 6 Sheets-Sheet 5 Filed NOV. 1, 1962 OMAS X MU gRAY OSEPH B. STONE FR ANKLIN S. REESE jaw ATTORNEY Sept. 22, 1964 'r. c. MURRAY ETAL 3,150,003

APPARATUS FOR TRANSFERRING XEROGRAPHIC IMAGES Filed. Nov. 1, 1962 e Sheets-Sheet a FIG. 7

' INVENTOR. THOMAS c. MURRAY JOSEPH B. STONE BYyFRANKLIN s. REEsE United States Patent 3,150,093 APPARATUS FGR TRANSEERRTNG XERUGRAPEHQ BMAGES Thomas Q. Murray, Rochester, Ioseph 3. Stone, Penfield, and Franklin S. Reese, Victor, N.Y., assignors to Xerox Corporation, Rochester, NFL, a corporation of New York Filed Nov. 1, 1962, Ser. No. 234,607 2 Claims. (til. lid-637) This invention relates to apparatus for transferring xerographic powder images from xerographic plates to a single sheet of support material. More specifically, the invention relates to apparatus to be used in conjunction with a zerographic transfer apparatus which will permit multiple xerographic images to be transferred to large lithographic masters, or any suitable support material, and provide proper alignment between the images on the single support material surface.

In the xerographic process, an electrostatically charged photoconductive surface of a xerographic plate is exposed to a light image of original copy being reproduced. The photoconductive surface discharges the electrostatic charge in the areas exposed to light and retains the electrostatic charge in the non-exposed areas, thus, produc ing a latent electrostatic image of the copy being reproduced on the surface of a xerographic plate. The surface of the plate is then exposed to a finely divided powder which adheres to the areas containing the electrostatic charge, producing a powder image of the copy being reproduced. Suitable apparatus for charging and expos ing the xerographic plate and for developing the powder image thereon is fully described in the copending application Ser. No. 227,340, filed October 1, 1962, in the name of Thomas C. Murray et al. 1

The powder image on the xerographic plate must be transferred to a sheet of support material and bonded thereto. The present invention encompasses apparatus to effectively transfer the powder image to the sheet of support material properly aligned thereon, without smudging or smearing the powder image.

One of the important uses of xerography is the production of lithographic masters from which further multiple reproductions may be made. There are various sizes of lithographic masters many of which do not have a corresponding size xerographic plate, and it is impractical to produce xerographic reproduction equipment corresponding to all sizes of lithographic masters. Therefore, it is desirable to be able to produce lithographic masters which are larger than the standard size xerographic plate. This requires proper alignment of the images on the master and adequate protection of the powder image on the xeographic plate and on the master prior to being bonded thereto. This invention encompasses apparatus for producing such images on a support material surface.

it is therefore an object of this invention to provide apparatus for transferring multiple powder images from a xerographic plate to a single support material surface without smudging or smearing the powder image and maintaining the images aligned one to the other within the permissible limits.

it is also an object of this invention to provide a sim ple, economical, and easily operated transfer apparatus to be used with a standard size xerographic plate to transfer multiple images to various size lithographic masters.

It is a further object of this invention to reduce operator time in producing large size lithographic masters.

It is a further object of this invention to reduce the cost of producing large size lithographic masters.

These and other objects of the invention are obtained by clamping a sheet of support material. adjacent to a Xerographic plate and over an electrostatic discharge device. The support material is rolled over the plate surface simultaneously with the movement of the transfer device over the plate. Shielding means are provided to protect the image on the plate and guides are provided to align the image on the support material surface. The term support material throughout this application will be used in reference to either ordinary paper, metal or paper lithographic masters, or any material used to receive a powder image from a xerographic plate. The term master is used to designate lithographic printing plates or any material from which further reproductions are to be made.

For a better understanding of the invention as well as other objects and further features thereof, reference is had to the following detailed description of the invention to be read in connection with the accompanying drawings, wherein:

P16. 1 is an isometric view of one embodiment of a xerographic transfer and cleaning unit;

FIG. 2 is a front view of the xerographic transfer and cleaning unit shown in FIG. 1;

FIG. 3 is a sectional View of the xerographic transfer and cleaning unit shown in PEG. 1 taken along line 33 of FIG. 2;

FIG. 4 is an enlarged isometric view of one embodiment of a web cleaning assembly of the Xerographic transfor and cleaning unit shown in FIG. 1;

FIG. 5 is a schematic representation of the web travel of the web cleaning assembly;

FIG. 6 is an isometric View of the xerographic transfer and cleaning unit containing a suspension assembly for the production of lithographic masters; and

FIG. 7 is a sectional view taken along line 77 of FIG. 3.

Referring now to FIG. 1, there is shown xerographic transfer and cleaning unit including a frame 1 enclosed by side covers 2, here shown broken away to reveal the internal structure of the apparatus. The frame 1 has a front top cover 3, a rear top cover 4 and a pair of guide tracks 5 extending along the top side edges. The top cover 3 is sized to receive and support a xerographic plate 6. The plate 6 is properly positioned on the top cover 3 by abutting two sides of the plate against a front lip 7 and a side block 8 on the front and side top edges, respectively, of the frame 1.

The xerographic plate 6 consists of a photoconductive surface 9, such as selenium, on a conductive backing member 10. The photoconductive surface 9 does not completely cover the plate member It), thus leaving a border or edge it around the outer periphery of the plate. When the plate 6 is placed in the transfer unit, there is a powder image on the photoconductive surface 9 which is to be transferred to a sheet of paper or support material. Proper alignment of the support material with respect to the powder image is important for proper registration of the final transferred image onto the support material. To ensure that the plate 6 does not move during the transfer operation, a plate clamp 12 is provided at the rear side of the plate 6 extending out of the rear top cover 4. Plate clamp 12 extends over front top cover 3, and plate 6 a distance sufi'icient to hold plate 6 but not to contact the photoconductive surface 9. A pair of polyurethane pads 13 on each end of the clamp 12 press against the plate 6 holding it securely in position.

To place the plate clamp 1.2 into a locked position wherein plate 6 is held rigidly in the transfer unit, as shown by the solid lines in FIG. 7, a plate clamp lever 14, shown in FIG. 3, is moved to the rear of the transfer unit against the action of tension spring 15 mounted between the rear top cover 4 and the clamp lever l t. plate clamp lever pivots about a pin 16 mounted in a bracket 1'7 which is rigidly secured to a mounting block 18. The rearward movement of the plate clamp lever 14 moves an arm 19 which extends upwardly from the plate clamp lever to engage a spring loaded yoke 39, pulling the yoke forward against tension spring 31. The yoke 34) is a U-shaped member extending around a channel-shaped clamp mounting frame 32, rigidly secured to block 155.

The yoke 30 contains a pin or rod 33 (see FIG. 7) which extends through two slots 34 in each of the clamp mounting frame sides. The pin 33 extends across the channel-shaped mounting frame over a clamp receiving member 35 which fits into the channel portion of the clamp mounting frame and is pivotally attached to the rear of the mounting frame 32 by pivot pin 36. The top side 37 of the clamp receiving member 35 is slanted or sloped from the clamp end downward to the pivoted end. Thepin 33 of the yoke 30 extends across the clamp receiving member and rides on the sloped surface37. A pair of compression springs 33 in the bottom of the channel portion of the clamp mounting frame 32 press upward on the bottom of the clamp receiving member s 35 urging it to a position shown by the dotted lines in FIG. 7. In this position, the plate clamp 12 would be away from the plate 6 in an unclamped position and the yoke would be toward the rear of the transfer unit, that is, drawn in around the mounting frame 32 with the pin 33 extending across the clamp receiving arm at the lowest point of the sloped surface 37.

As the movement of the clamp lever 14 pulls the yoke 30 forward, the pin.33 rideson the sloped surface 3'7 of the clamp receiving member 35 forcing the clamp receiving member downward into the channel of the mounting frame 32 against springs 33. There is a grooved T slot in the bottom of the plate receiver member 35 which is adapted to receive arm 3% of the plate clamp 12. The plate clamp 12 is held in the T slot by a leaf spring 46 and moves with the receiving member so that as the .receiving member is forced downward against'the compression springs 33, the plate clamp moves downward and presses against plate 6.

The yoke 3i) is held in a forward position holding'the' clamp 12 against the plate 6 by means of a locking arrangement consisting of an arm 41 extending downward from the yoke 3d and engaging a yoke lock lever 42. The lock lever 42 is pivotally mounted on the mounting block 18 by a pivot pin 43 and is urged into a locking position, as seen in FIG. 7, by a tension spring 4? attached to the frame 1 of the transfer unit. The yoke lock has a notched end 45 which engages a projection 46 on the end of arm 41, and holds the yoke in a forward position. Clockwise movement, as seen in FIG. 7, of the yoke lock releases the arm 41 and permits the yoke to be drawn rearward by springs 31. Release action of the yoke lock 42 is produced by a wire 47 attached to ejection lever arm 48 at the front of the transfer unit, the action of which will be discussed more fully below.

To aid in the proper alignment of the support material and the powder image, a longitudinal paper guide 49 is mounted along the front top edge of the transfer unit and is attached to the frame l by means of a hinge member 5% beneath the level of the front top cover 3. When the plate 6 is placed in the transfer apparatus, the paper guide 49 is in an open position, that is, swung away from and below the level of the front top cover 3. After the plate 6 is properly positioned on the front top cover 3 and is clamped in position with clamp 12, the guide 4% is swung upward onto plate touching only the border portion'll. A small lateral paper guide 51 is mounted on longitudinal paper guide 49 to adjust the image registration on the support material in a lateral direction. The paper guide 51 is mounted in a slot 52 on paper guide 4% and is adjustably mounted therein by means of a set screw 53. When the paper guides 49 and 51 are in position, that is, a closed position overlying the top of the Xerographic plate 6, a sheet of support material is abutted against the paper guide 49 and against paper guide 51 and allowed to rest on the xerographic plate 6.

The transfer of the xerographic powder image from the plate surface to the support material is effected by means of an electrostatic transfer device 54. The transfer device 54, herein shown as a coro-tron, includes an array of one or more corona discharge electrodes 69, as seen in PEG. 7, that are energized from a power .supply PS4 through flexible power line 61. The power line 61 passes through a protective insulated member 63 and contains a loose loop 62 which permits movement of the corona 54 across the entire length of the transfer unit. The discharge electrodes es are enclosed by the shielding member 64 which is mounted in a corotron housing 65; The electrodes 60 and the housing 65 traverse the transfer unit and are supported on each end by support member 66 mounted on roller brackets 67, each of which containa pair of rollers 63 adapted to ride on tracks 5. In operation, the electrostatic field created by the electrostatic transfer device is effective to track the transfer material electrostatically to'the plate surface. Simultaneously with the tracking action, the electrostatic field attracts the toner particles comprising the Xerographic powder image from the plate surface causing them to adhere electrostatically to the surface of the transfer material. Manual movement of the corotron 54 along tracks 5 causes the corotron to transverse the support material and the Xerographic plate. Simultaneous with the movement of the corona discharge device along track 5, the operator depresses button 69 initiating operation of the power supply PS1 to the corona electrodes tl. As the corotron approaches the front of the transfer unit, the housing 65 contacts the leading point 7% of the lateral paper guide 5?. producing a tipping motion of the paper guide 51 which moves longitudinal paper guide 49 away from the plate 6. Paper guides 49 and 51 then fall downward to the front of the transfer unit. The operator releases button ea cutting off power to the corona discharge electrodes 6! and moves the corona discharge device-back to the rear of the transfer unit. The paper or support material containing a Xerographic powder image may now be removed from the xerographic plate 6.

After transfer of the powder image from the Xerographic plate 6 to the support material, the support material is removed from the plate 6 and transferred to a suitable fusing device, as for example, the type disclosed in copending application, Ser. No. 227,472, filed October 1, 1962, in the name of Thomas C. Murray et .al.

The Xerographic plate may be removed from the transer apparatus by actuating plate ejection lever 43. The ejection lever as extends through a pivot block 73 and terminates in a plate ejection arm 72. The ejection arm '72 extends upward through an arcuate slot 73 in the top cover 3, to a point above the top cover 3. In the nonoperating position, the ejection arm 72 is back toward the frame 1 out of contact with the Xerographic plate. As the ejection lever 48 is actuated, the wire 47 releases the yoke locking device 52 which releases clamp 12 from the plate 6. Further movement of the ejection lever 39 moves the ejection arm 72 along slot 73 contacting plate 6. Continued movement of arm 72 forces plate 6 toward web cleaner 74.

As the plate 6 moves toward the web cleaner 74, it actuates microswitch 75 initiating operation of motor MOTfl and drive roll 1111. The plate 6 is forced between drive roll 111 and a cleaning roll 114 propelling the plate forward through the web cleaner 74. The ejection lever 4% is released and is returned to its non-opersting position by means of tension spring 73 connected between the ejection arm 4-8 and a mounting rod 79 se curely fastened to the frame 1..

After a Xerographic plate has been used to produce a powder image and that image has been transferred to a support material, there is a certain quantity of residual powder which adheres to the plate surface. It is necessary to completely remove the residual powder prior to reusing the plate.

The residual powder is held on the plate by an electrostatic charge, therefore, prior to attempting to remove the powder from the plate surface, an opposite charge is ap plied to the plate surface. This is accomplished by a stationary electrostatic discharge device 8%, herein also shown as a corotron in FIG. 2 and of the same construction as the corona charging device 54 except that it imparts a negative charge. As stated above, the Xerographic plate 6 trips microswitch 75 as it is propelled forward by the ejection arm 48. Switch 75 is electrically connected to a power supply PS-1 to supply the voltage potential to corona 81 Therefore, during the time that the Xerographic plate 6 is passing over microswitch 75, it is being moved beneath the corotron 8t) and an electrostatic charge is being applied to the plate surface. A

disposable fibrous web of material 86 is then forced into sliding contact with the plate surface and absorbs residual powder loosened therefrom by the application of electrostatic charge. The web cleaning apparatus, as seen in FIG. 4, consists of a pair of support frame members 87 secured to main frame 1 in a position to receive plate 6 as it is urged forward by ejection arm '72. Mounted between the support frames 87 are a pair of bearing plates 83 spaced from the frames 87 by spacers 89 and pivotally secured thereto by fasteners 99. Mounted between the bearing plates 37 are a web supply shaft 91, a web cleaning shaft 92 and a web take-up shaft 93 rotatably journaled in bearings 94, 95 and 96, respectively. An adjustment bar 84 is secured to both frame members 87 and contains a pair of set screws 85 that bear against the bearing plates 83. Movement of set screws 84 produces a pivoting movement of the bearing plates 88 and an adjustment of the space between a cleaning roll 114 on shaft 92 and a drive roll 111 thus regulating the pressure applied to the Xerographic plate.

Power to the web cleaner is transmitted from motor MOT-1 through drive belt 97 to main pulley 98 to drive shaft 99. Drive shaft 99 is appropriately journaled in the support frame 87 and drives the plate drive roll 111. The opposite end of drive shaft 99 is journaled in the opposite support frame 87. A pinion 191 mounted on shaft 99 drives a gear 132 to supply power to a power transmission shaft 193. Shaft 103 is journaled in the support frames 87 and, at the opposite end from the gear 102, contains a pinion 104 which transmits power to a series of gears 105 and pinions 106 to produce a speed reduction in a gear 107 mounted on the web cleaning shaft 92. The speed of the shaft 99 and drive roll 111 is approximately times as fast as the speed of the web cleaning shaft 92, thus producing a sliding motion of the plate past the web, and continually exposing clean web to the plate surface.

The cleaning shaft 92 contains a resilient roller around which the web 86 passes, and is pressed into intimate contact with the surface of the xerographic plate 6. On the opposite end of the web cleaning shaft 92 is a pulley 108 and a belt 109 for transmitting power to a pulley 110 mounted on a web take-up shaft 93. Shaft 93 accumulates used web material after it has been on contact with the surface of the Xerographic plate 6. Clean web material is supplied from a roll 113 on supply roll shaft 91. The drive roll 111 consists of resilient material mounted on shaft 99 and is kept free of flint and dirt by a brush 124 supported by the frame members 87.

There is seen schematically in FIG. 5 a web 86 supplied from a roll 113 on a shaft 91 which passes around a rubber or resflient cleaning roll 114 on shaft 92 and contacts xerographic plate 6, passes behind a web guide 115 and is wound up on a take-up roll 116 on shaft 93. To permit replacement of the web supply roll 113 and removal of take-up roll 116, the bearings 96 and 94 are constructed with cut-out portions 117. A pair of lock clips 118 are joined to each of the bearing plates 88 to t5 retain the shafts 91 and 93 in the bearings 94 and 96 respectively. The lock clips 11% contain a vertical slot 119 and are held in bearing plates 88 by studs 129 which pass through slots 119. The lock clips 118 are movable.

in a vertical direction by lifting upward on a lever 121. The upward movement of the lever 121 removes the locking arm 122 from the cut-out portions 117 of bearings 9d and 95, freeing the shafts and 93.

As the plate 6 passes over micro-switch the microswitch is held in a depressed position but as the trailing edge of the plate passes over the microswitch, the switch is released turning off the power to drive rolls. The switch 75 is positioned. and adjusted to cut off the drive motor when the margin of the plate 6 is: between rolls 111 and 114?. The plate is then stationary and supported essentially by the border 11, between the web cleaning roll 11 1 and the plate support roll 11. The forward or leading edge of the plate is supported upon a bracket 123 extending outward from the support frame 97. The plate will remain in this position supported by the bracket 123 and the web cleaning roll 11 i and the plate support roll 111, until such time as it is picked up by an operator.

Many lithographic masters are a larger size than the standard size Xerographic plate and require two image transfer operations from the plate to the master to produce a complete image on the master. This is commonly referred to as a two-up transfer. The alignment of the two images on the master is critical, and protection of the first transferred powder image is essential during the second transfer. The powder image cannot be fused to the master until both images have been transferred, thus, the first image is still in the powder state during the second transfer and is susceptible to being smeared if it.

is touched or rubbed. Likewise, the powder image on the plate surface is susceptible to being smeared if it is touched or rubbed by the master before transfer. Procedurally, the process requires clamping the end of the master adjacent to the plate surface without touching the plate surface, and supporting the master abo e the plate until transfer has been effected. After clamping the master in place, the corotron and the master are moved over the plate and the master is progressively touched to the plate surface. After the corotron has completely traversed the plate surface, it is returned to its original position and the master is removed from the plate with the powder image adhering thereto. The plate is then ejected through the web cleaner as previously described, and a new plate containing the remainder of the image to be transferred is inserted into the transfer unit. The master is reversed so that the end which does not contain the powder image is clamped adjacent to the new plate and the image-containing end is supported by the corotron above the plate surface. The process of transferring the image is then repeated. The apparatus for performing this process will be described fully herein.

The preferred embodiment of the two-up transfer apparatus is shown, in position, in FIG. 6, and consists primarily of a master support assembly 131 a shielding unit 131 and a clamp 1'32. The master support assembly and the shielding unit 131 are supported 011 a pair of mounting blocks 133 rigidly secured to the corotron housing 65. A clamp 132 is mounted on plate clamp 12, and is seen in an open position in the dotted lines in FIG. 7. A resilient pad 134 on the underneath side engages the lithographic master 135 to prevent slippage of the master with respect to the Xerographic plate. The clamp 132 is held in a closed position, where it presses on the master, by either a snap-acting fastener, a magnetic latch or any suitable fastening device.

The lithographic master 135 is supported at the opposite end by a second clamp 136 of similar construction to clamp 132, that is, clamp 136 contains a resilient pad 137 and is either a suspecting fastener, magnetic latch, or a suitable fastening device. The clamp 132 is pivotally supported at pin 13$ mounted between the side F7 :3 Walls of a U-shaped bracket 139. The bracket 139 is rigidly secured on a support plate 14% in a position so that the clamp co-acts with the support plate to hold the master 45 in position. The master is properly positioned on the support plate 14-h by abutting the end or" the master against a pair of guide bars 141, on the support plate surface, prior to closing clamp 136.

The support plate 14-h has attached to each end a positioning block 142 contining a pair of longitudinal holes. Slidably mounted in one hole in each block 142 is a shield positioning rod M3. The rod 14-3 is supported 'by the block 142 and has a shield pivot block secured to the opposite or forward end. The shielding unit 131 may be positioned at the proper point on the Xerographic plate without affecting'the position of the support plate 14% merely by loosening the locking screw 145 in block 142 and sliding the rod 143 to the desired position.

A. pair of adjustment or support rods 1%, extending through the second pair of longitudinal holes in the positioning blocks 142, and through a pair of holes in the shield pivot blocks 1 54, support the entire master support assembly 13% and the shielding unit 131. A suspension arm lid? is rigidly secured to each rod 146, as for example, by welding, and is retained in the mounting blocks 133 on the corotron housing 635 by a pair of set screws 148. Thus, the entire unit is suspended above the corotron housing 65 and the xerographic plate 6.

The shielding unit 131 consists of a flat shielding plate 149 mounted on two triangular shaped sliding blocks 151), and pivotally supported on bolts 151 in shield pivot blocks 144 by a pair of support members 152. A lateral guide 153 is movably mounted on the shield plate 14% to provide proper alignment of the master 155 as it is inserted into clamp 132;. The sliding blocks 1% are dragged or pushed across the border 11 of xerographic plate 6 by movement of the corotron and the support assembly 139. The shield plate 149 is held over the plate 6 by sliding blocks 15, a sufficient distance so that the powder image on the plate is not disturbed when the master is clamped into position adjacent the plate.

To position the lithographic master relative to the Xerographic plate, one end of the master is placed on the shield plate 149 with the edge of the master abutting the paper guide 153. The paper guide 1.13 may be previously positioned on the shield plate to provide the proper lateral alignment of the powder image on the master. T he master is then moved toward the rear of the transfor unit, until the end of the master is flush with the lip 1% on the plate clamp 12. Movement of the master, to assure that the side and front edge are properly abutting with paper guide 153 and lip 16%, respectively, may be made without damaging the powder image on the Xerographic plate. At this point, the shield plate 149 supports the master above the xerographic plate so that the power will not be touched. The clamp 132 is now fastened holding the master in place adjacent the photoconductive surface of the Xerographic plate. The master is then bent upward and over rear top cover 4 and the rear edge is abutted against the guide bars 141 on the support plate 141}. Clamp 136 is fastened in position holding the master on support plate 140.

With the lithographic master 135 properly clamped in position, as shown in P16. 6, the corotron 54 and the support assembly 136' are moved forward by the operator. Since the corotron power button 69 is inaccessible with the master support assembly in position, the first movement of the corotron must be toward the rear of the apparatus when alternate corotron power switch 156 (see FIG. 1) is located. Switch 156 is wired in parallel to switch 69 and is actuated by a protruding member 157, mounted on bracket 67 contacting switch lever 153 on the rearward movement of corotron 54. A small indicator light 159 is mounted on top of switch 156 to indicate that the corotron is energized. When the corotron 54 is returned to its non-operating position, the

switch lever 15% is again tripped by the protrusion 157 and the corotron is de-energized.

As the corotron 54 and the support assembly 150 are moved forward, the master is progressively superimposed over the xerographic plate 6, and the shielding unit 131 is moved toward the front of the apparatus. When the corotron reaches the xerographic plate 6, it passes over the master and the plate, tacking the master to the plate, and electrostatically transferring the powder image to the master. The corotron and the support assembly are then moved rearward to the original position drawing the master away from the plate. The clamp 136 is loosened and the master is held at the rearward edge by the.

operator. The clamp 132 is released and the master is removed. Movement of the ejection lever 48 releases plate clamp 12 and the plate is then ejected through the web cleaner 74 as described above. The second part of the two-up transfer is'now performed by inserting a new Xerographic plate with the complementary powder image and reversing the lithographic master so that the opposite end is now clamped adjacent to the xerographic plate.

During the second transfer of the two-up process, the existing image on the master must not be brought into contact with the xerographic plate during the transfer. It is necessary that the new image be transferred to the master, up to the line where the old image stops, but.

there must be no further'movement of the master or the old image will be smeared. For this purpose, there is provided two mechanical stops to regulate the travel of the master and the corotron. The first is a corotron stop 161 movably mounted on track 5 and held in position by thumb screw 1:52. The side of the track may be calibrated and marked to indicate stop positions for the corotron relative to the image on the Xerographic plate. The second stop 163 is slideably mounted in one of the adjustment rods 146 and is held'in position by thumbscrew 164.

Since the master is doubled over, the forward movement of the point of contact with the xerographic plate is only half as fast as the movement of the corotron. Therefore, a point will eventually be reached" where rthe line of initial contact between the master and the plate is coincident with a forward line being charged by the corotron. To prevent the image on the master from contacting the plate and to allow all the image on the xerographic plate to be transferred to the master, the position at which these two lines are coincident must be at the point where the powder image on the master is about to contact the plate and also where the powder image ends on the xerographic plate. This is accomplished by setting the corotron stop 161 so that the corotron will not travel past the point where the image on the xerographic plate ends, and adjusting the stop 163 on rod 146 so that the initial movement of the corotron is such that the corotron travels exactly twice as far as the distance from the initial line of contact of the plate and the master, to the desired final line of contact between the plate and master. The initial line of contact may be varied by movement of support plate Ml so that adjustment of stop 163 is a combination ofcorotron position and support plate position. The rod 146 is calibrated to provide the proper position of the stop 163 for the preselected position of corotron stop 161. When the image is to be transferred the operator grasps the rear of support plate and moves it forward. The support plate Ml) moves forward on rods carrying with it the shielding unit 13 1, until the stop 163 is contacted at which point the corotron starts to move.

After the transfer operation is completed and the corotron is returned to its original position, the master is removed by the method previously described. The shielding unit 1.31 is swung up over the adjustment rods 146 and the plate dis ejected through the web cleaner 74 as previously described. The lithographic master may now be transferred to a suitable fusing device to bond the powder image thereto.

To produce a metal master using the apparatus embodied herein, it is necessary to follow a slightly different method of operation. The metal master has a higher degree of rigidity than a paper master and must, therefore, be held on the Xerographic plate surfave by a higher charge of static electricity. Also, since the metal master is an electrical conductor rather than an insulator, any charge placed on the master would be drained through the master to the plate at any point of contact, and would not remain on the master to attract the oppositely charged powder particles. Therefore, a uniform charge of static electricity is placed on the surface of the Xerographic plate rather than the master and the master is grounded to the plate to effect powder image transfer. A more thorough discussion of the method and theory of image transfer to metal masters may be found in US. Patent No. 3,004,860, issued October 17, 1961, to R. W. Gundlach. The additional electric charge is produced by passing the transfer corotron 54 over the surface of the xerographic plate 6, before the lithographic master is placed on the plate. The additional charge is applied directly to the plate surface and will be dissipated through the plate unless the plate is kept in darkness. To accomplish this, the transfer unit is provided with a pair of slotted light-tight runners res beneath the corotron tracks and directly above the level of the Xerographic plate. A dark slide 167, capable of completely covering the Xerographic plate 6 is inserted into the runners 166, at the rear of the unit, and is drawn forward with the corotron 54 by a vertically movable plate 168 on the rear of the corotron. The plate 166 is fastened to the corotron housing 65 by a series of small screws 170 which extend through slotted openings (not shown) in the plate 163 and are secured in the corotron housing 65. The small tab 169 at the top of the plate 168 permits the plate to be raised or lowered a distance sufiicient to contact a lip at the front of the slide 167. With the plate 16% in a lowered position, the corotron may be moved forward and the plate 168 will contact a lip in the front of the slide 167 pulling the slide forward over the Xerographic plate. When the corotron is at its forwardmost position, the dark slide is still a distance, equal to the width of the corotron, away from the end of the xerographic plate. The operator at this point reaches to the rear of the unit and pushes the dark slide forward completely covering the plate. The plate is then effectively kept in darkness by the shielding effect of the slide and an additional electric charge is trapped on the surface of the Xerographic plate. The corotron is then returned to its original position. A metal lithographic master is abutted against paper guides 49 and 51 must in the same manner as previously described for paper transfers. The metal master overlays the slide 167, and the slide is withdrawn from the rear of the transfer unit. As the slide 167 is withdrawn, the electrostatic charge on the plate surface attracts a metal master effectively tacking the master to the plate surface and transferring the powder image to the surface of the metal master. The master, containing the powder image, may now be removed from the surface of the plate and the plate ejected through the web cleaner 74.

An electrical power supply labeled PS-l is contained within the unit beneath rear top cover 4, and is capable ill of supplying either positive or negative potential of the voltage required to the transfer corotron 54 or negative potential to the pre-cleaning corotron S0. Normally the toner powder used contains a negative polarity so that the transfer operation is effected by placing a positive charge on the master or support material. However, if desired, a toner powder containing a positive polarity may be used, in which case the transfer operation is performed by placing a negative charge on the support material surface. The power supply PS-l receives current through the main power line 171, is turned on and oil through the operation of switch 172, and has a safety fuse at 173. A corotron reversing switch 174 provides the proper positive or negative charge to be supplied to the transfer corotron 54.

While the present invention as to its objects and ad vanta es, as described herein, has been carried out in specific embodiments thereof, it is not desired to be limited thereby, but it is intended to cover the invention broadly within the spirit and scope of the appended claims.

What is claimed is:

1. Apparatus for transferring multiple powder images from Xerographic plates to a single sheet of support material including:

a frame adapted to support a Xerographic plate, containing a powder image thereon, in a position where in the powder image may be transferred to a sheet of support material,

an electrostatic transfer device movah-ly mounted on the frame to traverse the plate position,

a first support material clamping means mounted on the frame adjacent the plate position and adapted to hold one end of a sheet of support material in a stationary position relative to a Xerographic plate in the plate support position,

a pair of adjustment rods secured above the electrostatic transfer device and extending parallel to the path of movement of the transfer device,

a support plate mounted on the adjustment rods,

and a second support material clamping means mounted on the support plate to secure the other end of a sheet of support material in a stationary position relative to the electrostatic transfer device,

whereby a sheet of support material secured between the first clamping means and the second clamping means is rolled onto the surface of a xerographic plate in the plate position as the electrostatic transfer device traverses the plate position.

2. The apparatus of claim 1 further including:

means to selectively position the support plate along the adjustment rods and means to selectively limit the movement of the electrostatic transfer device across the plate support position.

References tilted in the file of this patent UNITED STATES PATENTS 

1. APPARATUS FOR TRANSFERRING MULTIPLE POWDER IMAGES FROM XEROGRAPHIC PLATES TO A SINGLE SHEET OF SUPPORT MATERIAL INCLUDING: A FRAME ADAPTED TO SUPPORT A XEROGRAPHIC PLATE, CONTAINING A POWDER IMAGE THEREON, IN A POSITION WHEREIN THE POWDER IMAGE THEREON, IN A POSITION WHREIN THE POWDER IMAGE MAY BE TRANSFERRED TO A SHEET OF SUPPORT MATERIAL, AN ELECTROSTATIC TRANSFER DEVICE MOVABLY MOUNTED ON THE FRAME TO TRAVERSE THE PLATE POSITION, A FIRST SUPPORT MATERIAL CLAMPING MEANS MOUNTED ON THE FRAME ADJACENT THE PLATE POSITION AND ADAPTED TO HOLD ONE END OF A SHEET OF SUPPORT MATERIAL IN A STATIONARY POSITION RELATIVE TO A XEROGRAPHIC PLATE IN THE PLATE SUPPORT POSITION, A PAIR OF ADJUSTMENT RODS SECURED ABOE THE ELECTROSTATIC TRANFER DEVIOCE AND EXTENDING PARALLEL TO THE PATH OF MOVEMENT OF THE TRANSFER DEVICE, A SUPPORT PLATE MOUNTED ON THE ADJUSTMENT RODS, AND A SECOND SUPPORT MATERIAL CLAMPING MEANS MOUNTED ON THE SUPPORT PLATE TO SECURE THE OTHER END OF A SHEET OF SUPPORT MATERIAL INA STATIONARY POSITION RELATIVE TO THE ELECTROSTATIC TRANSFER DEVICE, WHEREBY A SHEET OF SUPPORT MATERIAL SECURED BETWEEN THE FIRST CLAMPING MEANS AND THE SECOND CLAMPING MEANS IS ROLLED ONTO THE SURFACE OF A XEROGRAPHIC PLATE IN THE PLATE POSITION AS THE ELECTROSTATIC TRANSFER DEVICE TRAVERSES THE PLATE POSITION. 